3D Printing & Robotics
Rapid prototyping and automated welding systems that enable complex geometries, custom tooling, and consistent production for scalable fleet upfitting solutions.
Accelerating Innovation Through Additive Manufacturing
Our 3D printing and robotic welding capabilities transform how we approach fleet upfitting challenges. From rapid prototyping to low-volume production runs, these technologies enable us to design, test, and manufacture custom components faster and more cost-effectively than traditional methods.
3D Printing Applications
- Rapid prototyping of custom brackets and mounts
- Complex geometry parts impossible with traditional machining
- Custom jigs, fixtures, and tooling for production
- Low-volume specialty components
- Design validation before committing to metal fabrication
Robotic Welding
- Consistent, repeatable weld quality across production runs
- Automated fabrication of standardized components
- Precision welding of complex assemblies
- Increased throughput for high-volume fleet builds
- Reduced variability in critical structural welds
Technology Capabilities
Multi-Material Printing
Print in engineering-grade plastics including ABS, PETG, nylon, and carbon fiber composites for functional prototypes and end-use parts.
Large Format Capability
Build volume up to 500mm enables printing of full-scale components and assemblies for direct testing and validation.
6-Axis Robotic Welding
Programmable robotic arms provide consistent, high-quality welds with precise control over heat input and weld parameters.
Design Iteration Speed
Move from concept to physical prototype in hours instead of weeks, accelerating development cycles and reducing time-to-market.
Benefits for Fleet Operations
Rapid Development
Test and validate custom solutions quickly before committing to full production. This means fewer surprises during rollout and better-optimized final designs.
Custom Solutions at Scale
Produce specialty brackets, mounts, and components that would be cost-prohibitive with traditional manufacturing, enabling truly customized fleet builds.
Consistent Quality
Robotic welding eliminates human variability in critical structural joints, ensuring every vehicle in your fleet meets the same exacting standards.
Reduced Lead Times
Eliminate weeks of waiting for prototypes or specialty parts. 3D printing and automated welding compress development and production timelines significantly.
Frequently Asked Questions
What materials can you 3D print?
We work with engineering-grade thermoplastics including ABS, PETG, nylon, and carbon fiber-reinforced composites. Each material is selected based on your specific application requirements for strength, temperature resistance, and environmental durability.
How long does it take to create a prototype?
Simple prototypes can be printed and ready for testing within 24-48 hours. More complex assemblies or parts requiring multiple iterations may take 3-5 days. This is dramatically faster than traditional machining or fabrication methods which can take weeks.
Can 3D printed parts be used in production vehicles?
Yes, for certain applications. We use industrial-grade 3D printing materials that are suitable for functional end-use parts like custom brackets, mounting hardware, and non-structural components. For high-stress structural applications, we typically use 3D printing for prototyping and then transition to metal fabrication for production.
What are the advantages of robotic welding?
Robotic welding provides consistent, repeatable weld quality across every unit in your fleet. It eliminates human variability, reduces defects, increases production throughput, and ensures every weld meets the exact same specifications. This is especially critical for fleet operators who need standardized builds across hundreds or thousands of vehicles.
Do you handle small volume custom projects?
Absolutely. 3D printing and robotic welding are ideal for both small custom projects and large fleet builds. Whether you need a single prototype, a dozen specialty components, or standardized production across your entire fleet, our technology scales to meet your needs cost-effectively.
How do you ensure quality control?
Every component goes through rigorous quality inspection. 3D printed parts are tested for dimensional accuracy and material properties. Robotic welds are programmed with precise parameters and monitored throughout production. We also conduct fit testing on actual vehicles before full production runs to ensure perfect integration.
Ready to explore custom solutions?
Contact our team to discuss how 3D printing and robotic welding can accelerate your fleet upfitting project and enable custom solutions at scale.